Basic Info.
Type
Automatic Defecation System
Usage
Reproduction Apparatus
Heating and Ventilation Equipment Type
Air Duct
Epidemic Prevention Equipment
Aerosol Immune Machine
Blade Type
Straight Teeth
Computerized
Computerized
Certification
ISO9001:2008, CE
After-Sales Service
Provided
Transport Package
Standard Export Packing
Specification
stainless steel
Product Description
20 Years' Professional Breeding House Automatic defecation System SupplierBrief introduction of the productsUpscale flooring series1. Impregnated floor2. Triangular steel floorDry Cleaning System1. V Scraper2. Flat ScraperStainless steel trough series1. Double-sided trough2. Sow trough3. Long feeding troughIntroduction of Automatic Cleaning System
1. Dry-dung system originated in Japan and is suitable for countries and regions with large population density and small arable land area. Dry and wet separation from the house is conducive to the rapid fermentation of the later feces and the treatment of sewage.2. Dry manure system retains organic matter content and C/N ratio of organic manure very well.3. The effluent discharged from the dry-cleaning system significantly reduces the COD, COB and SS contents, and greatly reduces the cost of sewage treatment, compared with the effluent discharged from the blister system and the flushing system.Working Principle of Automatic Cleaning Equipment
- The power traction device is used to realize the back and forth work of the scraper car.
- When the wire rope is driven forward by the transmission device, the No. A scraper cart scrapes the excrement into the excrement tank at the high end of the excrement tank.
- At the same time, the scraper of No. B scraper trolley is raised, running synchronously to the lower end of the urinary ditch, and the excrement rod clears the excrement in the catheter.
- When the end of No. B dung scraper touches the travel switch, the car automatically reverses its operation.
- The No. B dung scraper runs toward the end of the dung tank, while the No. A dung scraper runs synchronously to the lower end of the urinary ditch.
- This reciprocating method realizes the operation of excrement clearance in the excrement ditch and in the catheter.
Three Steps for Operation of Dry Cleaning System - The first step is to scrape the excrement into the collecting ditch with V-shaped scraper.
- The second step is to scrape the excrement from the excrement collecting ditch to the excrement collecting tank with parallel scrapers.
- The third step is to elevate the excrement above the ground.
Advantage of Automatic Cleaning1. Solid-liquid separationThe moisture content of scraped pig manure is between 75% and 80%. It can be composted directly or fed into fermentation equipment for fermentation.The contents of BOD, COD and SS in the liquid discharged from the catheter are only 1/2-1/4 of the blister manure, which greatly reduces the cost of post-treatment.2. Optimizing Piggery EnvironmentMixing of feces and urine can easily lead to anaerobic fermentation, which produces a large number of strong odorous hydrogen sulfide, methane, low-grade fatty acids and so on. Feces and urine are collected regularly every day to prevent bacterial breeding and reproduction, reduce the risk of pig epidemic, and improve the growth rate of pigs.3. Save production costThe scraping system is controlled by an embedded card machine. According to the set scraping time and times, the system automatically cleans up the feces, which greatly reduces the labor cost.The power consumption of scraper is very low, the power of V scraper motor is only 0.75KW, and no solid-liquid separator is needed.Water Consumption Comparison of Various Cleaning SystemsThe cost of sewage treatment in later stage is very low | Water flushes excrement | Bubble dung | Excrement Scraper |
Water consumption | Average per head (liter/day) | 35-40 | 20-25 | 10-15 |
Ten thousand pig farms (ton/day) | 210-240 | 120-150 | 60-90 |
Water quality index (ppm) | B0D | 5000-60000 | 8000-10000 | 4000-6000 |
C0D | 11000-13000 | 8000-24000 | 5000-7000 |
SS | 17000-20000 | 28000-35000 | 5000-7000 |
Three Elements of Automatic Cleaning System
1. Civil EngineeringCivil engineering is one of the key elements of an automatic fecal cleaning system. We have the most professional design team and on-site instructors.Dry dung system has higher requirements for civil engineering, and needs to be designed according to the topography and natural environment of the site.* We have a professional design team.* We have experienced on-site personnel.* We will arrange personnel to follow-up in the civil construction process, until the end of the civil construction, acceptance of qualified.Civil Engineering Cases
2. ProductionThe main body of the scraper is processed by sheet metal and welding according to the drawings strictly, and the assembly of the driver must pass the quality inspection and leave the factory.The system of dry excrement is divided into Driver module, Control module, Scraper module.Driver module: Without changing the drawing structure, some details are upgraded to make it more adjustable and suitable for domestic civil construction level.Scraper module: Scraper module is made of SUS304 stainless steel, the overall structure has not changed, so the overall weight remains unchanged. Only in adjustable details to adapt to domestic civil construction.Control module: The control module is a PLC control mode. The product has a high reaction rate, intuitive and clear display, and well matches the actual needs of domestic users in the north and south. Zhengtai, Schneider and Omron are used for electrical fittings. Hand-in-hand, lightning protection and overload protection can manually adjust the residence time at the end of the scraper and the back time after scraper touches the limit switch. It is not necessary for professionals to change the operation procedure on site. With fault display and acoustooptic alarm. Waterproof inner and outer shell. Production case
3. InstallInstallers have been working for more than 3 years. Installation and commissioning will be carried out according to the situation of civil construction on site. Later, after-sales personnel will make a return visit and after-sales.Installation is the most critical step after civil construction and production.Installers need to install the equipment and debug it to the best operating state according to the civil construction and production products on site.Installation is not only a simple installation, but also a debugging before the equipment is put into use to prevent failure after use.
Product details determine product qualityIterative upgrades of new products should be upgraded in terms of functionality and drivers rather than in terms of quality and weight reduction.Scraper DetailsV-shaped scraperThe overall SUS304 side plate is 4.0, the middle plate is 4.5, and the tie rod is 10 mm thick to ensure the strength. The ratchet pawl is made strictly according to the drawings. The sweeper ensures the wear resistance of the natural rubber.Parallel scraperThe overall SUS304 structure side plate 4.0, medium plate 4.5, 10 mm flat steel rod guarantees strength, ratchet pawl casting, we strictly according to the drawings made without reducing strength, both sides are nylon wheel.Intermediate tie rodThe middle tie rod, which is equivalent to the keel of the scraper, supports and resists tension. Therefore, the 10mm thick flat steel is cut by laser and welded to strengthen the flat steel.Guide wheel and polyurethaneThe guide wheel is made of PA6 material, and the polyurethane plate with spring is wear-resistant plate.Ratchet pawlRatchet and pawl are made by casting, which is better than by tension test, while wire rope clamp is made by laser cutting.CleanerNatural Rubber Material, Anti-friction, One-time Forming of Special MouldDriver schematicOur company adopts Taiwan brand motor, 0.75KW.According to the situation of the motor, our company adopts 10 mm thick steel plate welded, the whole hot-dip galvanizing anti-corrosion treatment. The motor base designed by us has the function of debugging angle and height. It can be debugged twice when it is installed and debugged on site, so that the combination of motor shaft gear, drive gear and chain can reach the ideal state.Chains adopt 12A-1 chains. Brand: Dongbao Chain. The country of production is Korea. Interceptor. Small difference, small friction, more smooth in gear matching.Gears need constant friction, so we use forged steel instead of poured, and then after machining, we can adjust and temper them. Quenching and tempering treatment is a dual heat treatment method for the mechanical properties of gears. Instead of simply quenching.It is a driving skeleton. The front and rear plates of scraper driver are cut by laser. It has small tolerance and is not easy to distort when installed. The thickness of front and rear motherboards is 4.0, and the front boards are integrated with motors. Gear observation port. The front plate integrates the axles and gears on both sides and the wire rope wheels when driving. The operation is more stable.The role of the base is very important. It can be fixed more firmly. It can adjust the angle and height allowance, so that the driver and the caster and the wire rope are in the best angle and height. Can not directly contact with the ground, prevent the ground moisture caused by the driver element moisture.Wire rope clamp is an indispensable part of our driver. One of its functions is positioning and lifting the wire rope to a certain extent, so that the wire rope will not slip abnormally because of too long. Colleagues dispose of the dung on the top of the wire rope to prevent the dung from entering the driving unit.Shaft 2 is chromium plated after machining. The flat key matched with shaft 2 is made in Shanghai. The material is 45 # steel, which is processed by grinding machine. Don't use Hebei's flat bond. All the spacers were blackened for better torsion.Electronic Controller
PLC control boxThe electronic control box is a PLC control mode. The product has high reaction rate, intuitive and clear display, and well matches the actual needs of domestic users in the north and south. Zhengtai, Schneider and Omron are used for electrical fittings. Hand-in-hand, lightning protection and overload protection, can manually adjust the end of the scraper residence time and scraper touch limit switch hind leg time, do not need professionals to change the operation procedures on site. With fault display and acoustooptic alarm. With waterproof inner and outer shell.Omron stroke switch12VDC safety voltage peripheral connection, travel switch mechanical life of 10 million times, protection level: IP67; matching our company's special-pre-connected terminal extension line, fastened one-piece waterproof joint and colloid pouring waterproof technology, can make travel switch disassembly-free installation, higher protection level, longer service life.Omron proximity switchStainless steel diameter body, high anti-corrosion grade, easy installation; 12VDC safety voltage peripheral connection, diameter only 10mm, small size, high sensitivity, induction distance: 4mm, protective grade: IP67; 2000 times/second induction rate, good supporting our scraper controller and various mechanical installation of users.Corner - The round casters are cast and used for turning the other three corners.
- The strip angle wheel is used to combine perfectly with the proximity switch to prevent abnormal slip of the steering wheel.
- Vertical casters are used for single-row steering and anti-slip abnormal proximity switches are installed at one end.
- Adjustable casters
Accessories section - The steel wire rope is made of SUS304 material, specification 7*19, without bulge, burr and joint.
- PVC catheter is easy to deform. Our company uses 3 meters to one, easy to transport, transport and install. Not easily deformed.
- Stop rod material PP material, special structure, to ensure that the fixed position is not easy to change.
- If the runner and the main engine with the stroke switch are outdoors, we will be equipped with a rain shield.
Dragon Fecal Extraction DeviceThe dragon dung extractor is generally 12-13 meters. Angle 23 degrees. Part is underground, part is on the ground. Automatic control, turning every day. With positive and negative. Band frequency conversion control. In order to prevent frozen excrement with high water content in the northern extremely cold weather, our company reserved carbon fiber heating layer. Temperature control and winch control box are integrated. The motor shell and the winch shell are all made of SUS304 steel plate. The twisted gear was conditioned. The motor is SEW motor.Through practical experience, we welded stainless steel round steel on the winch, which improved the speed and effect of extracting feces.Brief Introduction of Plate Chain Type Manure LifterThe plate-chain type manure extractor is independently developed for our company.The plate chain hoist is mainly composed of driving device, chain and scraper (plate chain conveyor device), sprocket shaft, shell and other parts installed on the chain. The scraper is driven by sleeve roller chain. Among them, the drive device can adjust the speed with variable frequency to meet the requirements of lifting different materials in the dilute state.The main material of plate-chain dung machine is SUS304, and the outer frame is sprayed with carbon steel. In order to adapt to the northern winter, carbon fiber heating layer is left in the inner and outer layers. It can be increased if needed. Temperature control heating system and manure extractor are controlled in an electronic control box.Arch Breaking DeviceArch breaker is a kind of equipment to break up the feces. The site needs to be fixed with 6.3 # angle steel to adjust the angle and height according to the feces of different pig houses.The bottom agitator is driven to rotate by a reducer, which breaks up the caking and makes it easy for the feces to slide down.The arch breaker has the advantages of simple structure, safe and convenient use, automatic control, simple operation and no damage to infrastructure.The control part of the arch breaking device and the winch control part are in a control box.The shaft diameter of the arch breaker is 48, and the wall thickness is 5.0. Double blades with three feathers in each layer are used.The feather root is made of 3 # stainless steel angle steel and 3.0 thick stainless steel plate.3.0 Thick plate larger than 30 mm, better mixing and larger mixing area.Reduction ratio of motor 0.4KW belt reducer is 1:120. Because there is no need to adjust the angle, the vertical flanged surface reducer is used directly.The motor shaft and stirring shaft are connected by coupling rather than hard connection, which plays a buffer role.Stainless steel cover 1.5mm thick with sealing strip, upper and lower base and back end carbon steel 10mm two-layer anti-corrosion paint, anti-corrosion deformation. Connect with 6.3 # angle steel bracket on site.Bearings with thrust and seat. Double bearings are designed to withstand pressure and torsion better. It runs smoothly.About Our CompanyAdhering to concept of low energy consumption, low pollution & sustainable environmental protection, we provide one-stop solid waste sewage treatment, harmless treatment of dead animals, odor treatment solutions, municipal sludge, meal waste, domestic waste recycling and reuse, multi-purpose waste incinerator, buried integrated sewage treatment equipment etc. As a comprehensive industrial enterprise that integrates R & D, production and sales with over 20 years' experience, especially the guaranteed supplier of China Manufacturing Network, we mainly have 2 production bases with rich experience in installation & construction. Our yearly capacity is over 30,000 square meters, which enable very quick delivery. What's more, professional after-sales service is provided, which includes free remote technical guidance and installation debugging, so that customers needn't worry about products' integrity. Until now, we have cooperated with over 300 companies among 50 countries and regions, already gained much reputation around the world. Factory And International Certificate Pre-Sales & After-Sales Service 1. service network
The service network is Distributed in national & abroad regions and form a complete set of supporting offices, formed a sound service network, the user services will be in place in 48 hours, convenient and efficient.2. pre-sale serviceAccording to user requirements, we will offer a variety of designs; help the user to select the most appropriate equipment; More for the sake of users, to design a floor plan for the users, and also a reasonable configuration.3. installation and debuggingCompany has experienced professional technicians and senior workshop technicians for free on-site training of buyer's operators and responsible for the guidance of equipment installation, guarantee the operation of the equipment, and to achieve the desired effect.4. On-site serviceSince the date of installation, the company will send engineers for on-site guidance, to supply a timely solution of equipment normal state can not run, which due to the unskillful operators who are not familiar with our machine, and guide the users to grasp the solution of the problems during using the equipment.5. after-sales maintenanceSince the date of Qualification adjustment, one year warranty, guarantee the quality of the product if non-users artificially, my company free repair. Since the end of the product warranty period, the supplier provide maintenance service for life, and should be paid to provide accessories, appropriate preferential charge for repairs. 6. operation trainingDetailed work instructions, professional and technical personnel on-site guidance operation; Regular training for each operator, to make them truly knowledgeable, systematic and professional.Shipping And DeliveryContact UsExperience, expertise & innovative spirit have always contributed to our company's growth. If you have any questions please just feel free to contact us, our great honor to offer a solution.
Address:
Room 905, Building 5, Tianan Digital City, 88 Chun Yang Road, Chengyang District, Qingdao, Shandong
Business Type:
Trading Company
Business Range:
Manufacturing & Processing Machinery
Management System Certification:
ISO 9001, IATF16949, HSE, QC 080000, GMP, BSCI
Company Introduction:
Qingdao Youfeng Environmental Protection Equipment Co., Ltd. is located in Qingdao City, Shandong Province. It is a comprehensive industrial enterprise that integrates R&D, production and sales. The company has two production bases with rich experience in installation and construction. The number of employees with bachelor′s degree or above accounts for more than 60%.
The company adhering to the concept of low energy consumption, low pollution and sustainable environmental protection, together with many agricultural and animal husbandry enterprises, focus on the sustainable development of farming and management, to achieve a win-win situation of ecology and economy. Provide one-stop solid waste sewage treatment, harmless treatment of dead animals, odor treatment solutions; Municipal sludge, meal waste, domestic waste recycling and reuse; Multi-purpose waste incinerator; Buried integrated sewage treatment equipment and various automation, intelligent equipment research and development.